expo / expo/eas-cli

iOS worker empty-unpack: package.json missing after successful upload (same fingerprint sometimes works)

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Description

Account `jawauntb`, project `@jawauntb/mapvest`.

iOS production succeeded this morning:
https://expo.dev/accounts/jawauntb/projects/mapvest/builds/03775cd1-3eb6-4cf1-8a05-24c1392d9253
(build 54, 4:24 AM ET Aug 18 2026, type: generic, projectRootDirectory: apps/ios,
image macos-sequoia-15.6-xcode-26.0, ~5.5 min).
Worker unpacked the monorepo and ran install in /Users/expo/workingdir/build/apps/ios.

From ~10:56 AM ET, workers fail in ~12s with:
`package.json does not exist in /Users/expo/workingdir/build/apps/ios`

Failed builds:
- https://expo.dev/accounts/jawauntb/projects/mapvest/builds/f303fa53 (type: managed)
- https://expo.dev/accounts/jawauntb/projects/mapvest/builds/9fa21f35 (type: generic)
- https://expo.dev/accounts/jawauntb/projects/mapvest/builds/5172af9c-8efd-4e1f-a779-852a63f714a1 (type: generic)

Same fingerprint `15a4b7fc` both empty-unpacked (ccb8848b) and reached Xcode signing (65f26d95, 6ccdf0f9).

Reproduced with eas-cli 22.0.0 (not machine eas 21.6.0). `eas build:inspect` contains package.json. EAS_NO_VCS=1 upload 660KB:
https://expo.dev/accounts/jawauntb/projects/mapvest/builds/9d1dd4e0-b257-489e-ab15-1aae225716b0
set projectRootDirectory to `.` and still failed `package.json does not exist in /Users/expo/workingdir/build` after PREPARE_PROJECT ~203ms.

Please check whether today's workers are downloading/extracting an empty project archive for this app. Related: expo/eas-cli#3529 (truncated project.tar.gz -> same missing package.json symptom).

Also: Expo status today -- EAS Submit degraded (iOS ASC uploads hanging, Aug 18 09:25 PDT).

Contributor guide

Open the contributing guide

Research direction

Start with the eas-cli 22.0.0 upload path and compare the archive produced by `eas build:inspect` with the archive used by the worker, especially under `EAS_NO_VCS=1`. Reproduce with `projectRootDirectory` set to `.` and inspect the PREPARE_PROJECT output; done means the worker consistently extracts the uploaded project with its package.json present.

Written by the indexing model from the issue text.

Assessment

Tech stack
typescript
Domain
cli, devops
Issue type
Bug
Difficulty
4/5
Estimated time
3-5 days
Activity status
Active
Clarity
Mostly clear
Newbie friendliness
45/100

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